Auto-X / Roadrace rear suspension 1969 Valiant

Currently, as of starting this thread, I am hot on the information gathering trail of the composite monoleafs. I am running that idea down hard as we speak. I have two companies identified, one contacted, that may possibly be able to build a couple of composite A-body spec spring sets in different rates cheaper than a "custom" rear suspension or kit. Now, this wouldn't just mean no fab, put springs on. The car is mini-tubbed and I am looking at toeing the springs in up to 1.5" in front so that means a Mopar Performance style full relocation. I would put the Calvert angled rear sliders at the proper place and in the front would cant the frame boxes appropriately. Also, per the attachment @72bluNblu posted above, I would try to achieve an 8" rake in spring mounting points front to back (6" front and 14" read). Also, note the spring toe in on that attachment.

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I like the composite idea because they are light. Light for the weight savings of the car. Composites can weigh around 10 lbs whereas OEM's weigh 45 plus lbs. Also, I can buy a couple different spring rates and carry them around easier to make changes on-site. My track options are not local and are multiple days so if something needs to be tuned like leafs I can do it at the end of Day 1. (I do have San Diego SCCA but they lost their venue in San Diego and actually run up in Inland Empire). The Hotchkis adjustable front shocks are already purchased so I would also be purchasing the rear adjustable Hotchkis Fox shocks to add adjustability in the rear. I have contacted Hotchkis about their big front sway bar and they said you can only order it over the phone and you have to buy front and rear as a set. I already have the Hellwig 1-1/4" bar in front so I may skip the Hotchkis front bar and do a NASCAR style splined bar in rear. @72bluNblu brings up a great point about the 0 arch springs keeping the rear centered and with the addition of spring toe I think it would help further so I would take his advice and not add a panhard rod until I felt it was warranted.

I don't know what the cost of custom composites are but the shelf ones are hundreds cheaper than Hotchkis or other multi-leaf manufacturers.

One thing that is at the top of my concerns (other than if I can even get a custom composite made) is leaf spring pad on the axle with toed in springs?

So, on the E-bodies I can say the following- the front hangers are not angled, neither are the spring perches, or rear shackles. What that means is that the angle on the springs is taken up by the rubber bushings front and rear, which is not a great idea if you get rid of the rubber bushings. But the E's don't have very much angle either. Forr what you're planning, I would suggest angling the spring sliders in the back. The perches probably don't need it as long as the angle is fairly shallow. The front hangers, I dunno. I would try to set at the same angle if possible, especially with the 3" relocation spring boxes because of the amount of leaf spring tucked into the box.

Hyperco makes Chrysler springs, they still show them as available so you might look into them. I didn't do a quote to see what the stock and price looked like. These were made for oval track originally, and they should have the 20.5" front section
Shop Composite Leaf Springs - Buy Online | Hyperco

There are a few threads about them on some of the other forums, a member named "Brads70" uses them and has a detailed write up over on the old cuda-challenger forum. He used Hyperco springs in a #175 and then a #225 lb/in rate, although it's worth noting that the Hotchkis E-body springs are 160 lb/in, the A-bodies are 130 lb/in. He had to use extended front hangers on his E-body like you do with the SS springs which also have the 20.5" front section (E's used a 22" front section and longer spring). Mopar Mitch, who also races a Challenger pretty extensively, was also using the 225 lb/in Hyperco's

Anyone in here using composite leaf springs?

There's also a thread over at Moparts...
Fiberglass Springs any good?

Seems to me like there is definitely a "conversion" factor in the spring rates, I ran SS springs on my Challenger with 1.12" torsion bars (270 lb/in) and they were pretty darn stiff, although they also changed the rake on the car substantially. I went to XHD's later which are a much lower spring rate.

Also from the DC rear suspension bulletin, E-body spring angle was only 1.67°
rearsuspension_33 copy.jpg
Hi guys, I don't have too much to add here, but geometry and ride quality may play into your decision making. I like things super quiet and smooth, so my options may vary.

The reality of available parts vs theory is also part of this. The one guy who could supply composite leafs is out of business. I've tried all the AFCO springs without success.

The roller shackle is interesting, but I'd bet it makes a hell of a racket. This is similar to any torque arm style rear setup.

The AFCO spring notes are interesting, but their parts are geared to oval tracks. Also remember, the amount of roll is partially dependent on the distance of the roll center to the center of gravity. This is why raising the rear height is instant destruction to handling on any leaf spring vehicle.

Lastly, the Mopar road race manuals suggested raising the front eye position where possible. The flatter the mounting points, the more neutral the toe steer will be.

Having many open track days under my belt, I can say that stabilizing the spring laterally is of great importance. I destroyed shackles by side loading them. The pins, if they are the old MP ones, should be welded in place to avoid wallowing out the holes in the side plate.

Once again, if you were thinking about an aftermarket suspension for the back, I wouldn't consider anything else than the DSE Gen X. I will most likely be doing this on my Dart in the future. If I do, and have to make specific parts for them to fit, I would do so.

I recently moved to NC from a lifetime in NY and am finishing up a new building as we speak. 2023 will be a fun year as a result.

Yes, you definitely have to consider the source of the information when looking at the geometry and set up. A lot of the information out there on Mopar rear suspension is either drag race or oval track. And while the oval tracks springs themselves are very useful, setting up the geometry is a little different. You don't want to stagger side to side for sure for autoX or road race since you'll want your turn in to be the same. And you definitely want to be careful with roll steer. On an oval all your transitions are turning the same way. On an AutoX course you may have to change direction quickly, so a bunch of roll steer on the exit will not be a good thing.

I run the leaf spring sliders on my Duster. They definitely don't make a "hell of a racket". Occasionally over speed bumps or things I can hear them click, but realistically at any kind of speed or RPM I can't hear them over my exhaust.

I've always been curious if leaf springs moved inboard to the frame rails would be a detriment to handling. In my mind you lose leverage and may need stiffer springs. I'd be curious to hear about the composite springs if you find a decent supplier.

Yep, moving the springs away from the contact patch will change the roll couple, and stiffer springs would be needed to maintain it.