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Step-by-Step '67 Rallye Gauge Cluster Overhaul/Audio System Upgrade
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001 - Disconnect Battery.JPG
782.4 KB
· Views: 3,901
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002 - Remove Seat.JPG
872.8 KB
· Views: 679
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002a - Disconnect Speedometer.JPG
375 KB
· Views: 666
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003 - Tape Bottom of Dash Frame.JPG
899 KB
· Views: 705
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004 - Tape Top of Column.JPG
867.6 KB
· Views: 680
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004a - Remove Steering Column by Unbolting Two Mounting Nuts and One Mounting Bolt.JPG
1,023.1 KB
· Views: 628
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004b - Loosen Two Steering Column Base Bracket Collar Bolts.JPG
822.8 KB
· Views: 637
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005 - Remove Radio.jpg
211.1 KB
· Views: 698
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005a - Unbolt Heater Controls (three-eigths nut driver).JPG
1.1 MB
· Views: 634
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005b - Heater Controls Unbolted and Hanging by Cables.JPG
738.9 KB
· Views: 634
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006 - Remove Severn Bezel Screws.JPG
878.6 KB
· Views: 698
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007 - Roll Bezel Forward.JPG
792.6 KB
· Views: 710
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008 - Cluster Lighting Connector.JPG
562.4 KB
· Views: 702
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009 - Flasher Switch Connector Above Headlight Switch Connector.JPG
674.7 KB
· Views: 652
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010 - Flasher and Headlight Switches Disconnected.JPG
716.7 KB
· Views: 654
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011 - Wiper Switch.JPG
788.7 KB
· Views: 707
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012 - Circular Connector.JPG
626.5 KB
· Views: 691
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013 - Ammeter Connections.JPG
719.1 KB
· Views: 697
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014 - Three-Eights Wrench on Ammeter Nut.JPG
704.8 KB
· Views: 712
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015 - Three-Eights Wrench on Ammeter Nut (Close Up).JPG
716.4 KB
· Views: 662
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016 - Ammeter Wires and Circular Connector Removed.JPG
698.5 KB
· Views: 644
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017 - Bezel Rolled Completely Forward for Removal.JPG
758 KB
· Views: 654
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018 - Bezel Removed.JPG
838.6 KB
· Views: 740
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019 - Left Side Connectors Removed.JPG
982.5 KB
· Views: 732
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020 - Center and Right Side Connectors Removed.JPG
967.9 KB
· Views: 688
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021 - Remove Bezel to Padded Bench.JPG
1.3 MB
· Views: 769
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022 - Overview of Rear Side of Cluster.JPG
1.3 MB
· Views: 770
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023 - Wiper Switch and CLuster PCB Detail.JPG
1.1 MB
· Views: 775
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024 - Noise Suppressor and Wiper Switch to be Removed.JPG
1 MB
· Views: 695
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025 - Defective Tach to be Removed.JPG
971.7 KB
· Views: 715
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026 - Defective Speedometer and Headlight Switch to be Removed.JPG
1.1 MB
· Views: 675
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027 - Tach (Vac Gauge) Removed.JPG
930.6 KB
· Views: 711
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028 - Note Empty Hole for Reassembly.JPG
1.1 MB
· Views: 692
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029 - Not Empty Hole for Reassembly.JPG
1.1 MB
· Views: 699
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030 - How do I Remove the Headlight Switch Knob & Unscrew Trip Meter Knob.JPG
813.1 KB
· Views: 648
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031 - Push This Button.JPG
674.3 KB
· Views: 697
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032 - (8 screws) Cluster Separated From Bezel - Lenses Need Cleaning.JPG
1.2 MB
· Views: 672
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033 - Keep Track of Mounting Hardware.JPG
1.1 MB
· Views: 733
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034 - Original Gauges to be Removed.JPG
972.6 KB
· Views: 716
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035 - Speedometer and Gauges Removed.JPG
1.2 MB
· Views: 717
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036 - Original PCBs Removed with LEDs Still in Place.JPG
1.1 MB
· Views: 661
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037 - New PCBs mounted.JPG
1.2 MB
· Views: 738
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038 - New Gauges Mounted.JPG
924.4 KB
· Views: 747
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039 - Noise Suppressor Removed - New Limiter Installed and Wired.JPG
1 MB
· Views: 694
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040 - Test New Limiter with PS and DMM.JPG
1.4 MB
· Views: 732
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040a - Troubleshooting Malfunctioning Speedo - Binding Mechanism.JPG
754.4 KB
· Views: 672
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041 - Replacement Tach Wired to 12V at Limiter - Prepped for LED Transfer.JPG
1.2 MB
· Views: 702
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042 - Replacement Lamp Holders.JPG
1.2 MB
· Views: 763
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043 - Test each LED with 12V PS.JPG
859.1 KB
· Views: 764
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044 - This LED has an Isolated GND.JPG
1,004.6 KB
· Views: 738
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045 - Replacement Speedometer and Tach Installed - Speedo Needle Needs Touch Up.JPG
1.2 MB
· Views: 707
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046 - Flourescent Orange Model Paint.JPG
1.2 MB
· Views: 721
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048 - Fresh Paint on the Speedo Needle.JPG
1,008.5 KB
· Views: 718
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049 - Refreshed Cluster Ready to be Re-Mated with Bezel.JPG
1 MB
· Views: 670
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050 - Reassembled Cluster and Bezel Ready for Reinstallation.jpg
1.2 MB
· Views: 694
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051 - Final Bench Test of Powered Tach and LEDs.jpg
1,009.1 KB
· Views: 685
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052 - New Kick Panels, Speakers, and Soundproofing Mats.jpg
1 MB
· Views: 680
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053 - Remove the Driver Side Heater Hose from the Heater Box to Make Room for Speaker Removal.JPG
914.9 KB
· Views: 685
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054 - Exisiting Dash Speaker to be Removed.JPG
868.3 KB
· Views: 672
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055 - New Speaker Swapped to Mounting Bracket.JPG
1.4 MB
· Views: 671
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056 - New Speaker Installed.JPG
989.9 KB
· Views: 695
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057 - New Speakers Mounted to New Kick Panels.JPG
1.2 MB
· Views: 683
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058 - Remove Door Sills Before Old Kick Panels.JPG
1.3 MB
· Views: 673
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059 - Old Kick Panels Only Have a Single Screw.JPG
879.8 KB
· Views: 639
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060 - I Didn't Like the Fitment of the Soundproofing Mats I bought.JPG
1.2 MB
· Views: 682
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061 - I Swapped the Old Insulation to the New Kick Panels.JPG
1.3 MB
· Views: 673
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062 - New Kick Panel with Speaker Installed.JPG
1.4 MB
· Views: 698
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063 - Getting the Cluster Ready to Install by Adding 12V Feed and Tach Signal Wires.JPG
1.1 MB
· Views: 701
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064 - Dash Bezel Moved Back into the Car.JPG
829.8 KB
· Views: 768
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065 - Wiper Switch Reconnected.JPG
904.5 KB
· Views: 760
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066 - Circular Connector and Ammeter Wires Reconnected.JPG
1.2 MB
· Views: 669
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067 - Headlight Switch Reconnected.JPG
887.8 KB
· Views: 726
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068 - Cluster Lighting Connector Reseated.JPG
434.5 KB
· Views: 721
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069 - Flasher Switch Reconnected.JPG
834 KB
· Views: 731
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070 - Bezel and Cluster Back in Place for Initial Test.JPG
830.6 KB
· Views: 678
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072 - Cluster Lighting Connector Pins Removed.JPG
544 KB
· Views: 640
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073 - Power Feed to Gauges Tapped into Lighting Circuit at the Ignition Switch (Blue-White Wire).JPG
848.5 KB
· Views: 691
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074 -Reconnect Speedometer.JPG
749.6 KB
· Views: 719
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075 - Wire New Speakers to Stereo.JPG
1.1 MB
· Views: 722
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076 - Reposition Heater Controls.JPG
941.1 KB
· Views: 728
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077 - Bolt in Heater Controls.JPG
964.4 KB
· Views: 744
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078 - Remount Steering Column by Installing Two Mounting Nuts and One Mounting Bolt.JPG
1,023.1 KB
· Views: 664
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079 - Tighten Two Steering Column Base Bracket Collar Bolts.JPG
1.4 MB
· Views: 659
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080 - Reinstall Seat.JPG
798.2 KB
· Views: 729
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125549229_10220901579821805_7032691350699139896_o.jpg
210.6 KB
· Views: 647
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01.JPG
757.8 KB
· Views: 637
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01a.JPG
1 MB
· Views: 680
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02.JPG
832.3 KB
· Views: 675
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03.JPG
1.3 MB
· Views: 685
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04.JPG
224.6 KB
· Views: 701
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05.JPG
1.1 MB
· Views: 698
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06.JPG
830.9 KB
· Views: 688
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07.JPG
781.3 KB
· Views: 713
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08.JPG
592.1 KB
· Views: 695
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09.JPG
597.2 KB
· Views: 663
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031a - Remove Headlight Switch Bezel.JPG
846.1 KB
· Views: 624
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031b - Remove Trip Meter Knob.JPG
546.6 KB
· Views: 647
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031c - Remove Wipwer Switch Bezel.JPG
991.5 KB
· Views: 652
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031d - Switches Removed.JPG
1.2 MB
· Views: 670
