another ? about my 1st 741 build

The depth should be at the indicated distance when the pinion is torqued fully and this normally means a rotating torque figure of 15-20lb feet without the seal installed. BTW, you need a rotating torque type torque wrench to measure this. Not a normal torque wrench... If your backlash is tight when the pinion isn't torqued fully you're already off. Can you post clear pics of the patterns?

I think you mean inch/pounds

http://www.pirate4x4.com/tech/billa...Ring and Pinion installation instructions.pdf

If you only have .002-.003 BL you need to reset everything.