I've just been lurking on this one for a while.
You could have lightened the weights (as I suggested) and reset the timing for a higher initial, then retuned the carb, and been done. you were that close. Once I saw you were ignoring that, I figured it's not worth trying anymore. You wanted to spend more, port the heads, etc etc etc. I'm glad you like the way it runs now - but you were <> close to solving it without additional expense.