OK, I make no claims to be a metallurgist or a machinist. Therefore, all I ask is: please do not laugh at this probably-stupid question. Could (gently) shot-peening them help by removing what I figure are stress riders from a crappy casting job? Also, to reduce stress on the mounting ears, am I right in thinking that you want the LEAST-compressible gaskets?
Note to self: make sure to stick with stamped-steel valve covers on all Mopars.
Edit...here's a scary thought: what would the new MP valve covers look like if someone were to Magnaflux one, I wonder?