Another Mopar Off My Bucket List - Barracuda Fastback

Excuuuuse my language, but .... HOLY F'IN GUACAMOLE!!!

We survived last night's storm with little more than a really big lightning show. That was a relief. Today I rolled the Charger back out of the garage and went to work on the fuel tank.

The screws still wouldn't budge so I started drilling them out. The tank is plastic so I didn't drill all the way through. When I got to the point where the screw heads popped off I removed the sending unit. - Or I should say that I removed what was left of the sending unit. I know I'm repeating myself but, HOLY F'IN GUACAMOLE!!!

img_4939-jpg.jpg

img_4940-jpg.jpg

img_4941-jpg.jpg

It was gone! Well, not really. The majority of it was rattling around inside the tank. I've never seen anything that bad before. I had expected the inside to be pristine because it's a plastic tank.


The opening was too small to reach my hand inside. - So, I tried to fish the pieces out with a magnet but all I was catching was rust flakes.

Then I turned the tank upside down and tried to grab as many more pieces as I could.

When I finally had gotten most of the big junk out I took the tank to the back lot and flushed it with water. As I sloshed it back and forth I got most of the rest out.

img_4943-jpg.jpg

img_4945-jpg.jpg

Then I added a grease detergent and flushed it several more times.

After that I brought it back to the garage and blew it out until most of the moisture was gone.

I could still hear a few more small chunks rolling around inside so I ran a vacuum cleaner hose inside and sucked them out.

I've still got issues with the tank. I had tried to center my drill bit as well as I could when I drilled out the screws but 5 0f the 6 are off center. I can't catch them with an easy out. I've decided to rotate the sending unit about 8 degrees and drill new holes. The old screws did not protrude all the way into the tank. Instead, the tank has a thick boss around the top and the screws bottom inside of it. I'll see if it's possible to find stainless steel fasteners. I don't expect to ever have to drop the tank again but it'll be nice to know they won't rust anyway.

img_4942-jpg.jpg
img_4946-jpg.jpg

img_4948-jpg.jpg
img_4947-jpg.jpg

Just once, I'd like to have something go as easy as what I thought.


View attachment IMG_4939.jpg

View attachment IMG_4940.jpg

View attachment IMG_4941.jpg

View attachment IMG_4943.jpg

View attachment IMG_4945.jpg

View attachment IMG_4942.jpg

View attachment IMG_4946.jpg

View attachment IMG_4948.jpg

View attachment IMG_4947.jpg