budget dana 60

I think Dana 60's are rated as the most efficient rear end due pinion location in relationship to the ring gear. There are some articles directly comparing the GM 12 bolt to 9" outlining a 2-3% efficiency gain in favor of the 12 bolt. Lower pinion location strengthens the contact pattern, but in turn sacrifices efficiency which is typical of the drop out carrier models. I like the Dana 60 route, built one for my wife's Duster because it was cheaper than finding an 8 3/4. I like the pinion shim setup in the Danas better than GM's 12 bolt design even with a solid sleeve in place of the crush sleeve.

Plus once you brace an 8 3/4 and add beefier axles you narrow the gap in weight difference to just over 20 pounds. The only time I would want an 8 3/4 is in a near-stock driver type car, and even then I'm watching CL for a locker Dana 60 core to build for it.

The hypoid offset is actually worse with a 12 bolt (1.50) than a Dana 60 (1.125), but IMO it makes up for it with lighter rotating assembly. In this test the Dana 60 almost makes the same wheel hp as the 12 bolt even thought it's a much beefier axle.

http://www.hotrod.com/how-to/transmission-drivetrain/ccrp-0806-chevy-chevelle-rear-axle-swap/