Stop in for a cup of coffee

Hey David, why not just get some metal tape and poke the holes in that? It would be easier to do, can be cut to the actual pattern of the space (make a paper template first), it's self adhesive and you can paint the background black before applying it so it will look like the other parts of the grille.

Tape was my original idea, but Icouldn't find any quite wide enough for the larger sections, and the tape was more like shiny chrome than aluminum. You are right, I will probably do it with tape anyway. Maybe Sun and Monday, it will be cold and rainy.