Anyone ever weld wheel studs on front drum brake hubs?

I put new studs also had the same problem found out that front drums have to get swedged if you want it done correctly
And if the old studs are swedged, you should cut the old swedging off with a spot facer, BEFORE you press them out. It's too late for you, this time, but next time you can be more aware.
I agree with posters suggesting you look for bigger splined studs. There are probably 50 -100 different designed studs out there, there should be one out there that will suit your situation.