1/4" return on sending unit

3/8 supply and 1/4 return just won't work, because the amount of fuel being sent back is too great for the line to handle. I tried it a long time ago. Sorry to say, the best (and more expensive) solution was a new Tanks Inc. tank with in-tank Walbro pump. These tanks come with already-installed 3/8" sized supply/return fittings that can be adapted to -6AN or equal.

Found this
http://magnummopar.com/articles-and-how-to/tag/Walbro
Looks like what you suggested. Wish I would have seen it earlier, before I spent $ on making my tank work... I agree it is the best option especially considering the tank is baffled and in tank pump. But close to $500.