F'n EGR....but its required.

Well, I think I figured it out:
The vacuum amplifier must be bleeding a small bit of manifold vacuum into the EGR as it was raising it 2mm without any venturi idle signal. Probably a bad seat in the vacuum amplifier (serviceable?) . So I worked with what I had and found that the EGR pintle was indeed adjustable! So I measured how much it raised with the residual vauum from the amplifier and lengthened it a tad more so now even with the bleeding vacuum, its still remains seated and now my idle has totally cleaned up @ 22 inches. Timing spot on at 8 BTDC and the Thermo switch did in fact hold under 122F. Life is good ! Here is a vid of the adjustable EGR valve (great to dial in the opening) and another vid of the engine at idle with the EGR fixed. Its a loud engine by nature as it has pulse air injection, sounds like an outboard motor right nest to the intake snorkle or worse when the air cleaner top is off.


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