I completed the work to the k memeber. I have posted the pictures below and more in the next post. I Seam Welded all-the-way-around on the 50 year oil soaked car part. It has it challenges. There was a lot of contaminates in the seams. I used a propane torch to heat the edges to burn out the oil. I was conservative and only heated the edge and skipped around the paremeter avoid warpage. This helped some but. It 100%. Your welds will look nasty so I ground them out 2-3 times to get a clean weld.
I then moved to adding plates to the lower control arm and steering box mount.
Templates cut
View attachment 1715178323
Cut parts
View attachment 1715178319
Tacked in place...I stuffed a cotton rag in the tube to keep weld berries out.
View attachment 1715178320
Do not use sheet metal any thicker than .120 or the lower control arm will be too short. Grind everting flush so the washer and bolt for the LCA has a good seat.
View attachment 1715178327
The other side
View attachment 1715178324 View attachment 1715178325 View attachment 1715178321
Surface ground flush
View attachment 1715178329
View attachment 1715178326
View attachment 1715178328