As usual, thanks for sharing. I've often thought of switching from my TKO-500 to a 6 speed, but the thought of hacking the tunnel always deterred me from doing that. I like the way you did it. You didn't end up with a tunnel that looks like it belongs in a 4x4 truck! That being said, I still think I'll stick with the 5 speed because the cost/labor benefit just isn't there for me. Besides that, I am still running manual clutch linkage and have thought of switching to hydraulic. Based on your issues, I'm sticking with the linkage. I may just make it better by using some small heims to get rid of the flimsy clips that hold the rods together.
Do you find first gear to be too short with the 4.30 gears? What ratio is 1st in that trans?