After having to take the engine out one more time, I decided to pay for another driver side header, 230 shipped.
The reason I decided to get another shipped is the collector is too far outboard on the drivers side, another indicator that the header is wrong. I guessed that the flange must of been put on at the wrong angle, maybe a BB under the flange when it went into the jig. Haven't tried putting it on yet, doing that today.
View attachment 1715399318 View attachment 1715399319 View attachment 1715399320
Angle is off on the old beat up one.
Last pic is the new one.
1/8th of an inch. Difference in 2.75"