Block tubing, got some questions.

Agreed but that is how I had alway done mine. Just take it slow. It's only about .025 per side. A little high but not rediculous. I beleive Mopar used to only sell a reamer for this job.

Definitely worth a look. Block is at work anyways, gives me the weekend mull over my options.

Hey just another thought you could alway just get the 9/16 stainless steel pipe from granger like I did. Hone it out some because you have a hone, I didn’t. Slam it home and your done. Easy piezy

I had considered that before I started, but you're comments about how much trouble you had peening it steered me away from it to begin with, and then I found a 2 foot piece of 1/2 copper at work and that sealed the deal. I'm going to check and see what grainger has in stock locally, what wall thickness is that?