Clutch Fork Range of Motion A903

I was thinking about this during some free moments today. You mentioned in the first post you didn't have all the clutch parts to start with. I was thinking if you had to mix-and-match parts to get this working, there may be a geometry issue going on. If levers and arms and so forth are too long/too short or pivot too far/not enough, it can throw all this stuff off.

Now that I'm home I see your post above, I wonder even more if this is a factor. I'm not enough of an expert to weigh in at this level, but what you're describing sure sounds like a hardware/geometry possibility to me.