A904 Hard 1-2 Shift and Reverse

Thank AJ for your help.
With the car warmed up and the carb on curb idle, I removed the spring and the KD rod was too long and 1/2" from the pi
this is wrong and meaningless.
The KD sync has to be done at WOT at the carb, and the linkage rammed as far back as it goes. Where it ends up at idle is of no consequence. Nothing inside the trans is affected until you feel resistance to the rearward travel of the linkage. And max throttle pressure does not occur until the linkage is in the full rearward position, jammed internally to full stop.
Where it ends up at idle, after the syncing, is of no consequence and all that return spring does is keep it from flopping around and rattling. EDIT: see post 47
However, if your VB has a PT KD add-on, then you can use some slack to tune that device. But the PT KD did not come on V8s until 1971.