Couple issues on my new to me 65 dart…

So on my 65 would you say it is rusted too bad in that area to even mess with the car?

Probably not but I think he's prepping you for the amount of work to repair it. If you start to find more and more then that decision is yours to make. Anything can be brought back to new condition, it just takes time and money. The suggestion of a thinned POR-15 would encapsulate any rust in the cowl area.

You could pull the vent assembly and just see how bad that area is.