Curious, fuel tank pickup hole size/options

Easy button is to just use a bulkead fitting with a gasket for the return tube.

If you are replacing the gas tank, though, I'd weld a sump (as long as you're welding, starting with a cake pan is about as easy as one of the premade sump kits) to the bottom of the tank and use the sending unit as the return.
This is my brothers suggestion also, to make a sump. I'll look into that more!