CYLINDER MACHINING QUESTION

I'm not arguing against honning per se. Just don't agree with trying to hone several thousanths. Most of my engines are stock bore 100,000 engine, with a hone and re ring, and a plain cast ring. They don't push oil, and make good power, both with nitrous and/or turbo. But will they last 50-60 thousands miles? I doubt it.
PS: Are you talking about a Sunnen power hone, or the hand held Sunnen hone with the dial, that is used with a drill? I have the second type, and that would take a lot of time, and use up the stones, trying to take out more then about 1 thousanth.

I also have the hand held Sunnen AN hone for use with a 3/4" slow drill. Not for the weak or faint of heart. I use more than a few different grades of stones when I did that work. The hone will certainly do more than a thousandth cleanly. You should have seen some "rebuilt" Chevrolet blocks I fixed. Some were bored without torquing the main caps so there was an interference fit at the bottom of the cylinder by more than a couple thousandths, let alone not being round at the top. Funny thing, those engines were down on power and ran hot. If doing what I suggest, you cherry pick your block by measuring the wear, not many will pass the grade. Chrysler made very good pistons, so they usually wear very little. I always ran Speed Pro file to fit rings with ductile iron top rings. If you are running a high performance engine why cheap out on rings? The ony point I was trying to make is if you are carefull and have a good block you don't need to do a full up rebuild. My "cheapo rebuilds would run better and longer than a lot of "new piston" rebored engines someone else did. I don't use any power adders and run on the street, but I need a car that can run all day long at 75 to 100 mph with zero problems ever. Think upper midwest.

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