The cardiac kids of TN Vols baseball kept me up too late last night so not much testing this morning. I was able to do the first round of head bolt bulge reduction. After careful consideration of the tools available in the picture, I chose a 1/2" diameter 36 grit cartridge roll for this job. Spent about 5 minutes working the bulge, mostly from the intake side. Working from this side is totally safe - not much can go wrong. After removing about half of the bulge, I flipped the head over and worked the back side of the bulge from the chamber side. Working from this side is a little more tedious because the cartridge roll could easily get into the short side turn and the 1/4" shaft can bang the seat. Pictures of the port are after working the head bolt bulge.
Results as shown. Nice little 2-2.5 cfm gain before flow separation rears its ugly head.