Narrowed 8 3/4 questions

I am trying to wrap my head around this... what you are saying is that when you install the non-adjustable axle, without the adjustable axle in place, there is no play when you tighten the 5 nut flange? Are you sure that the bearing race is seating in the housing? Have you tried swapping sides with the axles (I recall your adjuster axle was on the wrong side anyway)?