1968 Plymouth Valiant First Gen HEMI
I’ve been working on the EPAS electric power steering. I had purchased their A Body unit a few months ago and the instructions and You Tube video for modifying the steering column and installing the unit seemed pretty straight forward. Also informative were a couple of the threads on the forums from guys who have used EPAS in their cars.
It was one of the threads on this site that I found out that in addition to the A Body Kit, EPAS also sells a kit for “Dodge Demon/Duster”. The “Demon/Duster kit” is actually the one needed for the 67 up cars. As far as components go the only parts difference between the 2 kits appears to be the floor bearing retainer which is triangular shaped on the A Body kit (which also includes an aluminum floor plate that is not used on the 67 and up cars) and diamond shaped on the Demon/Duster kit (which makes it easier to attach to the existing floor plate). The instructions (from the EPAS site on the internet) for the measurements on where to cut the column and shaft are also different.
https://flic.kr/p/2q7wjLx]
Z EPAS 1[/url] by https://www.flickr.com/photos/153889607@N08/]M Patterson[/url], on Flickr
I had ordered my EPAS unit thru Summit, but rather than going thru their tech line when I had questions I looked up EPASs number and talked directly to their tech section. I can’t say enough good about EPASs tech support. I called them a couple of times when I was putting the system together. They were quick returning my calls, knowledgeable about questions I had and very helpful. When we determined I needed a different bearing retainer plate they sent it out immediately and I received it in 1 day.
One of the most helpful tips they gave me was that instead of using the supplied measurements for cutting the column that it might be better to reinstall the column and then set the EPAS unit up next to it to determine exactly where it would best index in my specific car and I’m glad I took their advice as my measurements for cutting the column and shaft ended up being slightly different than those recommended in in the instructions.
I was warned by HemiDenny I would run into interference issues with the steering and exhaust using a First Gen Hemi in the 68 and he was right. When we went thru mockup on the parts car we were able to clear the steering box using 56 manifolds but the steering shaft to the manifold was really close……close enough that I was looking at possibly having to build a 2 piece steering shaft with U joints at the firewall to clear the manifold.
The EPAS A body and “Dodge Demon/Duster” kits are designed to run a single straight shaft from the power steering motor down to the steering box. If I had been doing a Small Block, Big Block, and probably even a second or third generation HEMI the installation would have been as straight forward as the instructions and videos depict.
I however am the idiot who’s bound and determined to use a first Gen Hemi. When we were test fitting the PS motor/column I noticed a couple of things. The floor plate that bolts to the firewall and supports the end of the original column (and is used to mount the EPAS floor bearing) has oversized holes punched into it. These were probably used to shift the plate as necessary for shaft alignment as the car went down the assembly line. By shifting the plate all the way to the left and even elongating the holes if necessary I can gain the clearance I need for the steering shaft to manifold clearance. Talking to the tech section at EPAS we determined I could use a U joint off the end of motor instead of the straight coupler (shown in the picture) and move where the shaft comes thru the fire wall for added clearance. The shaft coming thru the firewall will be cut off just past the fire wall, then a second shaft with U joints on each end will be used to connect the shaft from the motor to the steering box.
After a lot of measuring and test fitting I had the column modified and the PS motor attached.
https://flic.kr/p/2qfgV8C]
Z SC[/url] by https://www.flickr.com/photos/153889607@N08/]M Patterson[/url], on Flickr
Will I wish I’d put a new turn signal switch when I assembled it…..probably…. but the old one worked so we’ll see how long it lasts.
We got the column and motor installed yesterday, along with its control box. It’s hard to get a good picture of it, but I’m really happy with how it fits in the car.
https://flic.kr/p/2qffknv]
Z SCI[/url] by https://www.flickr.com/photos/153889607@N08/]M Patterson[/url], on Flickr
I’m waiting on the U-Joint for the end of the PS motor before I can finalize the shaft thru the firewall part of the project and I still need to get the wiring done including extending the wires on the rheostat so it will mount to the dash where I want it but the hardest part of the project is done.
.
I’ve been working on the EPAS electric power steering. I had purchased their A Body unit a few months ago and the instructions and You Tube video for modifying the steering column and installing the unit seemed pretty straight forward. Also informative were a couple of the threads on the forums from guys who have used EPAS in their cars.
It was one of the threads on this site that I found out that in addition to the A Body Kit, EPAS also sells a kit for “Dodge Demon/Duster”. The “Demon/Duster kit” is actually the one needed for the 67 up cars. As far as components go the only parts difference between the 2 kits appears to be the floor bearing retainer which is triangular shaped on the A Body kit (which also includes an aluminum floor plate that is not used on the 67 and up cars) and diamond shaped on the Demon/Duster kit (which makes it easier to attach to the existing floor plate). The instructions (from the EPAS site on the internet) for the measurements on where to cut the column and shaft are also different.
https://flic.kr/p/2q7wjLx]
Z EPAS 1[/url] by https://www.flickr.com/photos/153889607@N08/]M Patterson[/url], on FlickrI had ordered my EPAS unit thru Summit, but rather than going thru their tech line when I had questions I looked up EPASs number and talked directly to their tech section. I can’t say enough good about EPASs tech support. I called them a couple of times when I was putting the system together. They were quick returning my calls, knowledgeable about questions I had and very helpful. When we determined I needed a different bearing retainer plate they sent it out immediately and I received it in 1 day.
One of the most helpful tips they gave me was that instead of using the supplied measurements for cutting the column that it might be better to reinstall the column and then set the EPAS unit up next to it to determine exactly where it would best index in my specific car and I’m glad I took their advice as my measurements for cutting the column and shaft ended up being slightly different than those recommended in in the instructions.
I was warned by HemiDenny I would run into interference issues with the steering and exhaust using a First Gen Hemi in the 68 and he was right. When we went thru mockup on the parts car we were able to clear the steering box using 56 manifolds but the steering shaft to the manifold was really close……close enough that I was looking at possibly having to build a 2 piece steering shaft with U joints at the firewall to clear the manifold.
The EPAS A body and “Dodge Demon/Duster” kits are designed to run a single straight shaft from the power steering motor down to the steering box. If I had been doing a Small Block, Big Block, and probably even a second or third generation HEMI the installation would have been as straight forward as the instructions and videos depict.
I however am the idiot who’s bound and determined to use a first Gen Hemi. When we were test fitting the PS motor/column I noticed a couple of things. The floor plate that bolts to the firewall and supports the end of the original column (and is used to mount the EPAS floor bearing) has oversized holes punched into it. These were probably used to shift the plate as necessary for shaft alignment as the car went down the assembly line. By shifting the plate all the way to the left and even elongating the holes if necessary I can gain the clearance I need for the steering shaft to manifold clearance. Talking to the tech section at EPAS we determined I could use a U joint off the end of motor instead of the straight coupler (shown in the picture) and move where the shaft comes thru the fire wall for added clearance. The shaft coming thru the firewall will be cut off just past the fire wall, then a second shaft with U joints on each end will be used to connect the shaft from the motor to the steering box.
After a lot of measuring and test fitting I had the column modified and the PS motor attached.
https://flic.kr/p/2qfgV8C]
Z SC[/url] by https://www.flickr.com/photos/153889607@N08/]M Patterson[/url], on FlickrWill I wish I’d put a new turn signal switch when I assembled it…..probably…. but the old one worked so we’ll see how long it lasts.
We got the column and motor installed yesterday, along with its control box. It’s hard to get a good picture of it, but I’m really happy with how it fits in the car.
https://flic.kr/p/2qffknv]
Z SCI[/url] by https://www.flickr.com/photos/153889607@N08/]M Patterson[/url], on FlickrI’m waiting on the U-Joint for the end of the PS motor before I can finalize the shaft thru the firewall part of the project and I still need to get the wiring done including extending the wires on the rheostat so it will mount to the dash where I want it but the hardest part of the project is done.
.