12:05 Garage- ’70 Duster build

Yes, still have the 450lb springs. That's another thing that Benjamin will evaluate for me. I don't want to go too stiff on the spring if the bar can make up for it. After all, I still street drive this thing and I wouldn't want to make it so stiff that it becomes unpleasant. I'm going to scratch make everything for the sway bar and I'll detail it all here. I figured out a relatively "cheap" solution. The base of the design will be a larger diameter tube that spans across the current mounting points to add some rigidity. That tube will have bushings in the ends that can be swapped out to match the diameter of the actual sway bar tube. I also plant to have a few holes in the arms so I'll have some finite adjustability. I'll also ditch the poly bushings and go with heim joints. I'll have to see if those end up being too harsh for street driving. If they are, I can simply make up something with a bushing for one side and swap it out when needed.

Totally, it's definitely a balance. But I know that even in my street driving I'm bottoming my suspension still with a 300 lb/in wheel rate and the Hellwig sway bars, and I've maintained about the same amount of travel as stock so I'm at a spot where I know I need increase my wheel rate some. The 1.18's with a 370 lb/in rate may be a bit high, I'll have see once I get them into the car. But I don't think a 350 lb/in rate is going to be too much.

@AndyF built a splined sway bar for the Red Brick that went through the k-frame. Maybe he will share some wisdom on that.

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Yep, that's basically the same design as the Kit Cars used. It used a tube with bushings at the ends and a splined shaft sway bar running through the bushings. These are pictures from the spring car catalog, and some of the ones used on the kit cars. I split up the catalog page so it would be large enough to read here, check out those torsion bar diameter and wheel rates on the second page. 1.38" and 654 lb/in !

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Yeah, I need to get to work getting all that math into a spreadsheet. I'm hoping to have some time to do that over the Holidays. I'm curious what we come up with. Should be a handy resource for me once I get it done too.

My initial thoughts are that it is mostly your roll stiffness that is giving you trouble. I'm hoping to get to an event in person soon but at moparty and in pictures I don't really see issues with fore/aft weight transfer so I'm thinking that it is just the change is roll stiffness that your lower roll center, combined with the smaller swaybar threw off the roll couple front to rear. Increasing spring rates too much will just make the ride worse and could upset the car over bumps.

Yep, definitely a balance. You have to evaluate the suspension travel and how often the bottoming out is happening. If it's just during cornering while autoX'ing then the larger sway bar would be the way to go and should take care of it. But if the bottoming is also happening through bumps then you may need to increase the wheel rate. Obviously too high of a wheel rate will upset the car over bumps, but, so does bottoming the suspension. You want the lowest wheel rate that allows you to use your entire suspension travel without bottoming out the suspension frequently.

For me at 300 lb/in and in the neighborhood of ~5.5" of suspension travel I still probably bottom the suspension a little too much, even just on the street and that's leaving a pretty wide margin for tire grip in the corners, I'd obviously push harder on an autoX course. I'm beginning to come around to the idea that 350 lb/in is a lot closer to where the car needs to be for just the wheel rate off the springs.