8-3/4 Noise After Rebuild..What's Normal??
Maybe this will clear things up a bit. This is off RANDY'S RING AND PINION:
What is the break-in proceedure for a new set of gears?
All new gear sets require a break-in period to prevent damage from overheating. After driving the first 15 or 20 miles it is best to let the differential cool before proceeding. I recommend at least 500 miles before towing. I also recommend towing for very short distances (less than 15 miles) and letting the differential cool before continuing during the first 45 towing miles. This may seem unnecessary but I have seen many differentials damaged from being loaded before the gear set was broken in.
I also recommend changing the gear oil after the first 500 miles. This will remove any metal particles or phosphorus coating that has come from the new gear set.