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Straightline - I used two gauges and a thermal gun. Gun was touchy. Reason I say about the gauge, if the fans are coming on and going off at odd times, seems there's a bit of discrepancy. Assumption is yes, the fan will always run cause realistically you wont see 165* on a cruise except for...

Straightline - Did you confirm the gauge was correct? I chased something like this and found out my gauge was showing about 13-15 degrees hotter than the truth. Also - agree with two other points on here. The 195* tstat and the spring. That is a nice set up, I run generally the same thing...

Not sure if you have completed this yet but just used one of these and it went in really easy: http://www.summitracing.com/parts/HDA-3651/