Carb Rebuild Guide

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varlo

Joe- Long Island, Oakdale
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Need a new carb for my scamp. But I have never built a carb before. Im only 21 and have no idea what Im doing. It sure would be nice to find a couple of walk throughs and get away with a rebuild kit than having to spend a few hundred for a new carb. Any suggestions?
 
What is the make/model of the carb you want to rebuild? Carter BBD 2 barrel?
 
Carburetor operation and repair manuals and links to training movies and carb repair/modification threads are posted here for free download.
 
varlo, what year Scamp did you have?


Nice info Dan! I gotta try to fix mine or put this reman (I think) carb on my 318.
 
75 scamp with 86 360/ 4 speed and holley 4 bbl

That link doesnt seem to provide anything for a holley 4bbl, any suggestions
 
Age doesn't really have much to do about it. I'd built almost 100 carbs by the time I was 21. The key is to have a nice, clean, roomy, area to use and lay everything out in an orderly fashion. Take photos periodically if you like. The FSM or the instruction sheet that comes with the kit should be sufficient to get the job done. If the carb was recently in good working condition, it's usually just dirt that screws them up. Take it apart enough to do a thorough cleaning and soft part replacement.(gaskets, seals, acc. pump, float valve, etc.). If you can leave hard part assemblies together, do so. No point in disassembling linkage unless it's needed to get the carb apart. If you just got a core and don't know it's history, you'll have a lot more inspecting to do....cracks, bent or missing parts, mismatched components, modified jets, etc. On a Holley (not my favorite brand) you can order a kit by the "list" number stamped usually in the air horn. If it's your standard 2 float bowl Holley 4bbl, pay particular attention to warped bowl covers and metering blocks. Some people get carried away cranking down those screws. Get some spray carb cleaner, take your time, and set all the adjustments the way your carb is supposed to be set and you'll be fine. Have fun!
 
Minus carb soaking time and parts clean up, 2 hours for the newbie. I can bolt ont togther in under 20 min.'s while drinking coffee.

Getting it clean is the time taker. Also, have a source of compressed air to blow it out and clear the passages inside the carb. Once everything is clean and cleared, it just takes a few screw turns and it done.

Varlo, the Holley rebuild kits come with an exploded veiw of the carb. It is a general picture and may not be the exact carb your working on. But it should give you an idea of what goes where and how. Pay attention to it when you take it apart. The kits come with more parts than needed as so the kit can cover multiple carbs.
 
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