Cleanup turns to mess up. Need some help troubleshooting.

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I am measuring 5.1V at the positive lead on the coil with the engine off and the key in the "on" position, and yes I set the air gap with a brass feeler just like it said to use in the manual.

After looking through the diagram in the manual and it showing where the wires run and everything I began basically unwrapping all the electric tape that was covering the ignition system and that's where the fun began. First I found this(pay close attention to the blue wire in the middle of the picture) about 8" down the wire after it leaves the firewall connection.

I'm not old enough to have been born when these cars were made but does that look like something a new factory car would have? I traced out the blue wires one ran to the ballast resistor, one ran up the drives side to the little vacuum thing( cant remember the name of it right now)

and then the other went to the passenger side where I found this, yet another splicing together of this one wire into multiple other wires. All 3 look to lead to the 3 boxes on the passenger side fenderwell. Yet again not something I thought id be seeing from a factory harness. So I am in full wtf did the last owner hack up the harness for.


After I got done tracing that out I measured the voltage at the splicing on the passenger side and voltage was still good.

I went back and corrected myself and the bottom right connection on the ballast resistor that is supposed to be the feed for the coil + terminal was a brown wire. So I traced the brown wire over to the passenger side of the bay and began peeling back the electrical tape to see if there were any issues with the brown wire. Then I fine a cluster **** after I get the tape off where it has two exposed wire sections essentially just hand twisted together and wrapped in electrical tape. Had to take a break at this point because I was a little pissed that one of the previous owners had thought this was sufficient. After cutting the wire to clean it up I noticed a considerable size difference in the two wires. So I began tracing again and it led me here


where it goes into the firewall and then comes back out and connects to the positive terminal on the coil( you could see why I was upset). Then it registered someone had the damn positive coil wire running to something inside the car and then back out to connect to the coil. So I measured the on the thicker brown wire that originally came straight from the ballast and boom 11 volts when the key was in the "on" position. So the whole reason I'm not getting enough voltage to the + terminal on the coil is because they had rerouted the brown wire carrying the coil + voltage to something under the passenger side dash and then had a much smaller gauge wire come back out and connected to the coil's + terminal. It got a little late and by the time I got off the phone with the original owners of the car, it was too late for me to keep messing with it. But come to find out the original owner had installed a fuel cutoff switch under the dash on the glove box side and thought tapping into that wire for 12v power would be best. So ill be reconnecting it all properly tomorrow, making sure I remove the switch properly and testing it out to see if that solves my issue. But it also makes me wonder if its been hooked up for a long time why did it wait until now to finally be an issue?
 
That's how these things go man. You take one thing apart and little do you know, something else has gone to hell that has absolutely nothing to do with it. Ends up driving you nuts because you're not expecting two separate problems to arise at the same time.

Cleaning up that wiring is a good idea. That's a hack job and a half. Is that speaker wire? :shock:
 
Ok so just by removing that one switch and fixing the connection on that wire I went from 5V at the + terminal on the coil to 5.5V. I took a look at the negative cable leading to the coil and noticed some more electric tape and decided to remove that and found this two cut sections hand twisted together. Both within the first 8 " of wire going away from the coil "-" terminal.


I fixed that part then I started tracing cables again and remembered a splice in the brown wire from the ballast to the coil + terminal. So I traced it out and it led me up driverside fender well to this connector which wasn't plugged into anything. Anyone have any idea what this would have went to? It was just sitting right up by the front side of the battery(the opening to the grill/headlight area).


Tracing all the wires back tot he ECM I noticed some more electrical tape that looked a little too large for the wires, so I peeled it back to find this. Every wire going into the ECM had been cut and either twisted/taped/or soldered back together.


Another question I have is about the ecm and it having 5 prongs on the connector but the replacement ecm only have 4 prongs total. Is that normal or what?


Last but not least, im trying to figure out how im dropping 5 volts across the ballast resistor. Im showing 10.5V at the side coming into the resistor but only have 6.6v leaving to go to the coil with the key in the on position and engine off. Even when actually trying to turn the key over the voltage stays at 5V or lower at the coil. What does everyone else have for drop across the resistor?
 
Since the original issue that this thread was started for has been resolved ill let this thread fall to the wayside. I started a thread over in the electrical & ignition section of the forums seeing as this is primarily a electric/ignition problem. Thanks for all the help so far guys.
 
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