BlueDream
Aspiring Mopar enthusiast
Glad that you got it fixed. I don't know enough about the specifics to really comment on it, I just wanted to say DAMN does that thing sound mean.
Sounds like crap to me, as there isn't a chance in hell I wouldn't use a thin film of RTV from the seal edge to the outside of the cap.
That "won't be round" thing sounds like BS also, because that's what the groove in the block and cap are for as well as determining clamping force around the entire seal.
I probably would be ok with those little ends as all they have to do is block that channel in the block.
I gotta tall ya, I would also clock the seal and a tiny little dap of red RTV on the ends where the seal halves come together.
Now I see why you decided to ask.
Not a machinist by any means, but for those wondering about putting sealer on a machined surface, I can tell you that from my shipbuilding career, I know that Naval steam turbines are metal to metal surfaces on the casings. There is no sealant used. "Scrapers" (a dying art) spend many hours mating the casing surfaces on board the ship, but no sealants are used. Just my 2 cents.