what heads are on this engine? I still think theres somthing wrong with the heads....he has the same symptoms as I did when the machine shop bored to deep for the harden'd valve seats,and ruined my heads. I'd be looking very closely at the heads, and removing some valves to take a look. I'm not buying the head clamping issue....it would be leaking water down the outside of the block, I would think.
I agree with you on the timing cover water pump setup .It was one of the first things that came to mind when he originally said the oil was contaminated with water ,but when he said that the cylinders them selves had water on top of the pistons (so much so that it blew out the plug holes when he turned it over) it made me lean towards a leak from the intake.These small block Mopars have a real design flaw with the water passing through the timing cover IMO.I was real anal when i put the front of mine back together after the cam swap ,for that very reason.If it leaks the water goes right into the pan and you cant even see it leaking from the outside .One little pit on any surface near the port ,a gaskets misaligned ,and your done ...
I am just going to haul it to MATS. Throw a bbq in the pits. And whoever figures out the problem will win the grand prize of a Weeks stay in Tiajuana........LOL
just thinking here but you might want to pressure test the cooling system before you fire it up tomorrow after the heads are torqued down . do it with the spark plugs out so if its still leaking into the engine you know before it hydrolocks and causes expensive damage .
If you dont have a cooling system pressure tester last i checked they can be had at harbor freight for $35-$40 . much cheaper than destroyed engine parts imo .
Putting pressure to the cooling system has been brought up, but if it was me, i'd button it up and with no oil, leave the pan plug and spark plugs out, fill it with water and hit with 20/25 lbs. and wait a few hours to make sure nothing shows up. Last thing you want to do is rotate that assembly anymore then nessesary if things aren't right.
I'm sitting on nins and peedles till I find out what was wrong!
Cometic head gaskets? Are they multilayer steel gaskets. I have seen mls type gaskets leak on install a couple times. We coat them with Permatex high tack for extra insurance.
Since there is a prize involved, I' ll go with cracked block, since that option hasn't been taken yet.
I too considered cracked block, but it isn't in Canada or any other area that freezes! California kinda rules out the cold..........but who knows where the block came from.