Bastard 4 door 64 440 Resto

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I have been looking for a new project these last few months but wasn't sure exactly what I wanted. I went to this little crap buy here pay here style car auction to sell a few cheap trade-ins I had and saw this car just sitting there. No one bids on classic cars at these auctions so i stayed to see what it went for.......$2800 BUCKS!

Rundown:

-1964 Dodge 440 (aka polara)
-360 engine runs like a top. 1st crank start. Weiland intake and Holley carb.
-Cool push button 727 torqueflite trans that shift amazing.
-Tracks perfectly on the highway @ 80 mph
-...and ICE COLD A/C!!!!!
-Nice Flowtech exhaust with manual cutouts.
-also has flame thrower kit, lol. Doesnt work but lets me know the PO was elderly.
-The red interior is in great shape. Just needs some freshing up.
-Solid frame, Doors & Rear Quarters.

Its just a really comfortable cruiser.

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The bad:
The car had a repaint but it was a hack job. Tons of skim coat and 2 rust holes that were patched with fabric cloth and tons of bondo. Also the clear coat on the roof and hood is peeling. So it needs a complete repaint with some mild body work.

The plan is to switch the color to black but keep the red side stripe. Switch the front drums to disk and add 18" wheels to the front and 20" on the back. Then spruce the engine up a bit. Nothing major.

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I started by accessing the 2 rust spots.

Front Drivers side Cowl:
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This one was really bad. I am pulling the wind shield tonight to see how much welding room I have.

Rear Passenger Cowl:

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Did some further exploration on the front cowl rust. Of course it was worse than previously thought but still fixable:





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Fixing the rear passenger window cowl rust:
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Still waiting on the new front drivers cowl panel to come in. This was good practice.

Fixed a 50 cent piece size rust hole on the drivers qtr panel:

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Then stripped her all the way naked and commenced with the sanding. Bondo'd/ skimcoated areas were taken to bare metal, clean areas were just roughed up for primer. 40 grit for both.

I had to use aircraft stripper on the trunk lid. I don't know what the material was but it was white and in between the primer and top coat. Tough as nails and thick, might have been some crazy sealer. 40 grit was taking forever.


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Received my repro drivers side cowl I purchased on ebay from American Muscle Car Parts. Quick shipping and very responsive to email. The piece is a perfect fit and much bigger than I need.

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Now the hard part.....making the inner cowl panel to mount the windshield wiper mechanism. I also need to fill in the cowl vents. Seems this is done on most 64' dodges due to the pooling of water causing this kind of rust.

I was just about to tackle the front cowl when my cheap pneumatic body saw broke. So I switched over to adding a lil POR-15 to the cars known problem areas and also applied some body filler (Evercoat Rage) to the spots that I welded up. FYI prepped the whole car with OSPHO and mineral spirits prior to any body work.

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Stay tuned...
 
She be in prima! 1st coat of high build epoxy primer:

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Now the hard part.....block sanding
 
Starting working on the inner cowl. The only place you can see it is if you go under the dash and pull the insulation pad down so looks are not that important, but a good seal is.

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About 70% done. Still need to weld in some little bits and grind it all down, but definitely some forward progress.
 
Looks like you are making good progress, only thing I would ad, is that is not a 360, it looks to be a poly 318.
 
Wow. Your work is impressive. Don't ever get rid of that car!! I still miss my '64 Fury 4-door, 318 poly, it was the best car I ever owned.
 
Anyone know the max size wheel/tire combo I can run on the back without mini tubs? I'm hoping to get 20x8.5's.
 
Finally wrapped the underside of the cowl. Just need to grind down the welds and por-15 it the slap the top cowl on.

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Finally wrapped up the underside cowl. Had to tweak the windshield wiper location as it wasnt protruding through the upper cowl enough and had a bad angle. Ground down the welds and POR 15'd the area. Waiting for it to dry, then seam seal it all up.

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Finally got the cowl wrapped up (still needs filler) and block sanding. Sprayed my 1st coat of 2k primer. Found a few boo-boos so went back over them with high build primer.

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Cut in the jambs and painted the trunk. Came out nice aside from a few body work scratches I missed.

I actually painted the whole body after this and then the paint curdled due to a crazy drop in temp and a bunch of rain. So I am in the process of sanding it down for a reshoot and waiting for the weather to clear up.

While striping the doors down I found this PO rust fix. Not sure of the gold material but it made the underlying metal oxidize like bronze causing the paint to bubble.

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She's all wet!

...repairing the drivers door PO hack job

...Filling the huge 80's radio antenna hole

...and the new office dog..Java

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