Battery cable crimping

-

blown71duster

Well-Known Member
Joined
May 22, 2005
Messages
523
Reaction score
44
Location
Troy,Ohio
I am relocating the battery and took some pictures during the process of crimping the battery ends. I purchased a hydraulic crimping tool from Amazon.
Using 1/0 battery cable ,Beldon cable from Napa . Very nice stuff
I picked up a cable cutter from Lowes they are rated up to 4/0 and slice the 1/0 like butter , and used a hose cutter to strip the insulation.
 

Attachments

  • IMG_0091.jpg
    39.2 KB · Views: 237
  • IMG_0095.jpg
    37 KB · Views: 236
  • IMG_0092.jpg
    26.4 KB · Views: 232
It uses metric dies, you use a 70 mm die for 1/0 cable. Really does a good job .
 

Attachments

  • IMG_0098.jpg
    31.9 KB · Views: 200
  • IMG_0099.jpg
    37.2 KB · Views: 210
I used adhesive-lined heat shrink tubing ,used a heat gun for good results.
 

Attachments

  • IMG_0108.jpg
    28.4 KB · Views: 212
  • IMG_0110.jpg
    32.1 KB · Views: 213
Great job and even nicer heat gun! (I am a Mac dealer) LOL
 
Where do you get your adhesive lined shrink tube?
 
Thanks guys !!
toolmanmike , Love the Mac tools, these china tools like this crimper are OK for occasional use .
jos51700- I had a Napa electrical catalog handy so I grabbed all the cable, ends and shrink tube from them. Napa numbers for the Shrink tubing are 727690 and 727693 (Red and Black)
The shrink works on the 1/0 cable and also worked fine on 4 gauge.
I am using 4 gauge from a 150 amp circuit breaker near the battery up to a Safety Hub to keep everything fused, it also has a ground buss on it.
Here is a shot of the safetyHub with the 4 gauge cable, I used the crimper on the copper lug also .
 

Attachments

  • IMG_0111.jpg
    39.5 KB · Views: 162
That's a really handy tool to have. I see it come with several sizes of dies. Do you remember what you had to pay for it? (I can't see the brand)
 
TMS® 16 Ton Hydraulic Wire Battery Cable Lug Terminal Crimper Crimping Tool 11 Dies

I paid $49.50 for it shipped from Amazon
 
-
Back
Top