Header build dies

[midnight340]

Prepping to build new 1-7/8" headers I made these to form the ends of the tubing. Worked well so I thought I'd share the idea:

 

[midnight340]

This got the tubing close enough, then before MIG-ing the inside I used a hammer and punch to form them more tightly into the corners. I brazed the outside for added strength.

 

[Biff]

Omg I thought someone died

 

[midnight340]

Omg I thought someone died

HA HA, should have worded that better!!!

 

[RustyRatRod]

Very smart. I like the idea. Looks like it worked well.

 

[Demonic]

Good idea. I thought your header build ran out of steam from the title though.

 

[moparmat2000]

That's slick

 

[midnight340]

Good idea. I thought your header build ran out of steam from the title though.

It could have, ...would have, if I weren't so obsessed once I start something!! Not for the feint of heart.

 

[mopowers]

Great idea! Post some photos of the header build.

 

[Sublime one]

Ok super cool idea on the “dies” title on the thread was a bit misleading tho! I love home made solutions, well done Sir!

 

[midnight340]

Thanks, guys! I will mention that I did anneal the metal with a torch on some to finish the shaping. Helps the steel regain malleability. This was mostly when I had them welded in but needed to indent slightly for header bolt room.

...in a few days I may get some more photos rounded up.

 

[diymirage]

Omg I thought someone died

i worked at a place running brake presses
one of the presses had a sign on it that read "before servicing block die"
took me YEARS to figure that one out