@AJ/FormS I really enjoy your comments on the starter gear/rear end gearing and have learned a lot! Thank you!
The trans is a non-OD 65 ball and trunnions style with the 3.09 low and it seemed to work well in the 65 Signet with a stock 6 that I pulled it from. I suspect that car had 3.23's but never checked it before letting it go.
I have to use what I have on hand - a 3.21/3.23 Sure Grip and 3.55 Sure Grip. With the amount of highway driving I anticipate- from northern VA to Carlisle (125 miles or so) and to the Nationals (400 miles or so), the 3.23's will be more highway friendly than the 3.55's.
The right T5 would probably better suited for a transmission coupled with higher numerical gears I suspect.
If you are limited to 3.23s You better go real easy on the cam. And if you go easy on the cam, then you will have to pay particular attention to the DCR. And above all, the Q will be somewhat critical; stay away from .050 to .080, or you may not find octane enough to actually drive the old girl.
If you are just looking to blast off the line, then the 3.09 x 3.23s- 9.98 should be fine.
The problem comes when hitting second. Typically, when just driving normally,a streeter shifts into second at around 2800, cuz the engine is singing a sweet song there. For you tho the Rpm drop will be to 1730, and a big-cam engine will fall flat on it's face there.The cure of course is to rev it to a higher rpm right? well yes and no. You will have to rev it to something like 3600, to drop in at 2225, and again the big-cam engine is still kindof sleeping at that rpm. But if you are just cruising, then, now you are at 27mph(3600). Wait what? Yeah 3.23s will get you 27 mph at 3600 in First, with 25.5 tires. Do you really want to scream it up there every time? Of course not. 2800 was much better at 21mph. But if you put it into second at 21 mph@1730 rpm, you are kindof lugging it if you step on it too hard, and if you didn't pay attention to the Dcr and Q,during the planning stage, you could be into detonation plenty quick.
So the real problem is in the split from 3.09 to 1.91 second. It's too big for a slanty with 3.23s, and a big cam.
So if you are limited to a 3.23 rear and the 3.09 low box, then the cure is to have torque at 1730 rpm/21mph. And that means the big cam is G-O-N-E!
But that also means, you will have to very carefully manipulate the Dcr and Q, or you will have to take measures to suppress detonation: Ie race-gas, octane-boost, or water-injection.
I think it's just waaay easier to use the 2.66 box and 3.91s.
Okaaaay maybe the 3.55s, and 1.91second will get you by, with a cam maybe one or two sizes bigger than stock, but man easy on the Dcr. I'm thinking about second gear again; 3.55 x 1.91=6.78. If you are easy on it and get the tune just right, it could work.....I suppose. Well if you kept the small carb on it probably no worries,lol