Thermoquads are more sensitive to fuel pressure than say a Holley for example. They do not need to see much more than about 5 or so PSI. But that pressure needs to be constant. Also, you need to use brass floats. If brass floats were not used, there's a BIG red flag. I don't care if new floats were installed. All that's available for thermoquads are brass or that stupid nytrile foam bullshit. Even new nytrile floats are crappy. They will abdorb some fuel right off the bat, and over time, get worse and worse. Plastic is even better, but no plastic floats are available, so brass it is. Generally, unless the throttle shaft holes and shafts are just wallowed slam the hell out, you will not see fuel coming from there, so my guess is extra fuel is being dumped in....usually from heavy floats or improperly adjusted float level. One last thing.....I always remove a Thermoquad after getting it all tuned and running after a couple of days. The screws holding them together need retightening. You might do that as well.