AlV 69 Dodge GTS project

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I've been following your build from the beginning, it's looking real good. I'm also a big fan of blue cars.

I have to install the door glass in my 67 cuda. I see from your pictures that you recently put the glass back in your car. I'm wondering if you have any tips or tricks you learned while doing that you could share with us.
 
I've been following your build from the beginning, it's looking real good. I'm also a big fan of blue cars.

I have to install the door glass in my 67 cuda. I see from your pictures that you recently put the glass back in your car. I'm wondering if you have any tips or tricks you learned while doing that you could share with us.

Hi! thanks for checking us out and for the kind words.
We did the windows recently so It's still pretty fresh in my old noggin lol

First off the side glass is easy compared to the quarter so you're starting out ahead right there.
Since you've been following us you probably read about the removal and how the side glass sits in the frame. Installation is the reverse and it actually drops in to the frame nicely.

Tips, basically a brain dump of stuff:

  • First thing I suggest is protect the paint. (I'm sure you were already thinking that :0
  • Tape the top of the door but stop about a half inch short of the vent wind frame otherwise the tape gets trapped under the vent window seal. Ask me how I know :).
  • Tape the area on the end of the door where the seal would go maybe about a 5" x 5" could be larger. Keep in mind I removed the seal to have a clear path to the window track
  • If you have the rear window track out go ahead and install it first.
  • to reduce potential hangups I removed the front adjuster and the lower adjuster before installation and reinstalled them after the frame was in.
  • You'll need a helper since the side glass and vent window frame go together as a unit into the door.
  • Don't forget to loosen the pinch block.
  • Once you get the foot of the vent frame into the door (keep in mind that you will need to rotate the assembly slightly to clear the foot) you want to align the front and work it forward and down so it lines up in the pinch and in the rear track. And lower the vent frame down.
  • With your helper holding the assembly you'll want to put in the lower frame adjuster on the foot of the frame. I took mine out to keep the area clear.
  • Have your helper hold up the side glass and install your regulator. I slipped the roller into track first and then bolted it to the door. Keep a crank handy to rotate the regulator to help align the bolt holes.

Only thing left to do is install the front adjuster and holding bolt of the frame and adjust the windows.

Take your time and don't rush.
 
[ame="https://www.youtube.com/watch?v=v19PpD5uqL0"]Kid Dy-no-mite!!! - YouTube[/ame]

Dynamat going down but not on the seams.


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Put some in the doors and quarters too. On to the brakes!

Dyn-o Mite!!:cheers:
 
So we have been knocking down a lot of things on the Dart and now that we've fixed the thread I've been able to load up some new photos.

One of the things we recently tackled was the Hood to cowl seal. check it out.
This is the piece from soft seal .

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:cheers:
 
It's not necessary to remove it, but I pulled the front and lower adjusters to make it easier to install the frame.
 
Great thread. Would you mind posting or PM'ing me the body shop contact info? I tried to reach them once to no avail, but would like to try again. Looks like they did some nice work for you.
 
Great thread. Would you mind posting or PM'ing me the body shop contact info? I tried to reach them once to no avail, but would like to try again. Looks like they did some nice work for you.

Hi Peter,
check your PMs.

I hope all is good.
 
So, I wanted to try my hand at restoring the bright work. Read a few threads (Thanks Waggin) and started to clean up some trim pieces.

Doing this on the cheap I started out using my drill press to get a feel for it. After working on a small piece of scrap I felt pretty good but man it made a mess of my press. So I cleaned it up, off to HF I went to picked up a buffer polisher. Guy gave me a free one year warranty, that's nice I guess, this should get me through the car. lol

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It's working pretty good.

It hit a little 5 " test spot on the Rocker moldings .

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Not to bad.

Here I shined up the very oxidized hood trim. Pics don't do it justice.

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This is hard and tedious work. Lot's of cleanup and the prep work is all done by hand no other power tools except the buffer. And you better keep on your toes or you will get wacked or send your rocker molding into your neighbors yard like a Jevelin. That's an unintended AMC reference right there :)
 
Man! I really enjoy reading FABO from all the crazy discussion threads to the threads where I don't even know what the hell you guys are talking about (seriously it's like there's an inside joke and I'm looking in through the window) :)
For me it's these build threads, they are compelling and you guys do some outrageous stuff. it Just keeps me energized. BUT, there are those times when you just read and Zonk out.

Well I put the old carpet into the car stretched out to take it all in pulled up the laptop to check out what was going on and the next thing I remember is my son hitting me on the face with weather strip .. Man I fell asleep ! LOL they've (he and my wife) been looking for the last 1 and a half!

Scene Of the crime.

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After checking in and making sure everything was alright I started to work on the Brake system.

Starting with disassemble of the old Master cylinder.

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The new setup.
New Master with a 15/16th bore for the disk brakes. It should help the pedal feel.

Had to get the disk brake pro portioning valve to pump more fluid to the disks and less to the rear so the drums don't lock up.

New firewall gasket ( I do eventually get the right gasket) and push rod boot to finish it off.

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Front and back Finelines stainless steel brake tubes.

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First I'm going to bench test the master cylinder and mount it. Then I'll install these babies and I'll be one step closer to the road.

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Brake prop valve and front lines are in. Next is the master cylinder and the rear lines. I do eventually get the correct gasket :) )

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I went back and fourth on the configuration for a while. First planning to use the combo valve then reverting to keeping the original block and getting an adjustable Prop Valve, which I did, only to come to the realization that the short section of the two piece rear has different fitting on each end to accommodate the factory hold off. More about this later. IN the end I stayed with the Combo valve and worked a solution to couple the two piece front to back section.


The fitting sizes on the short section of the 2pc. Front to rear line set I received from fine lines came with a 3/16 fitting on one end and a 1/4 on the other. The port on the factory block is tapped for the 3/16 end which means the 1/4 end has to join with the long section..

More about the configuration dilemma. I received the adjustable proportioning unit from "Right Stuff" braking, I bought it through Inline Tube since I was ordering the P-Brake hardware anyway.

The P-valve came with 2 - 3/16th adapters but as stated earlier, the short section of the front rear line came with a 3/16 fitting on one end and a 1/4 on the other. So I bought a 1/8mnpt x 1/4 adapter from advance, but it doesn't fit in the P-valve bore which is also a 1/8 mnpt. I'm not sure why, but I am stepping away from this nonsense for now before do something silly. I'll swing by the local advance and rummage through their fittings again but this time I'll bring the P-valve to dry fit.

This would have been the configuration with the stock distribution block) (the combo block is for illustration) notice the different fittings on the short section.

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After some digging I found out:

* The adjustable prop valve is tapped for metric M8 (1 0) which is why the 1/8 not didn't work.

* The short section with the 1/4 in fitting is correct for the input of the factory hold off.

I'm going to either track down the fitting, the original hold off, or flare in a 3/16 fitting.

I ended up bending up another short section with 3/16 flare at both ends and using the combo valve with a coupling to Join the 2pc front to back section (ala AbodyJoe).

That being said I can also fit the adjustable prop valve at any time. AND I have the original short section with the 1/4 end if I want to go back to the factory standard block and hold off.

With he lines sorted out I plopped in the Master Cylinder.

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After I was done with the brake lines and master I tackled the parking brake.
I went with Stainless steel parking brake cable from Inline tube. It went in nice and looks great next to the brake lines.

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I still have to install the rear drum lines and connect the equalizer hardware but the hard part is done.
 
Our Fuel system has arrived and is installed. :)
The fuel system was upgraded to 3/8ths unit from Finelines. Again these bends were perfect.

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I also picked up a 3/8ths stainless sending unit and cleaned then painted the filler and vent tube. Got 30% off on the 3/8 sending unit and new fuel tank from YearOne, but the sending unit pickup tube is bottomed out preventing the flange from sitting flush. every thing fit after massaging the bends a little.

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I needed a little extra umph to turn the lock ring so I picked up this wrench from home depot that worked like a champ.

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Here is a view from the trunk. I think it came out good. OH! and you'll notice I installed the trunk weather seal. The only problem with the seal is that it lifts the trunk lid a little. I don't understand why because it's really soft. But that for another time.

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And the underside

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I'm calling M and H to see how long the harness will be want to keep the momentum going. :)

Getting the fuel system in gets us one step closer to the road :)

We are still waiting for the Rear harness from M and H.
 
This was fun :)

Hood inserts


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Fratzog and Flip Cap

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Air Cleaner


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Trans cover


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Stay tuned
:burnout:
 
After wrapping up the drivers rocker molding I Started on the passenger side rocker trim. First thing I had to do was remove a nasty dent from the show side.

I its not perfect but it is original :)
Ffinished drivers molding.

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I used the claw of my framing hammer a 1 x2 piece of wood and the anvil of my vise to work it out. Then I used a file to pull the high spots.

Time laps progression.

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That took me some time but I'm happy with it.
 
I wish every day not spent working on the car was spent just like this :)
 

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So many deep nicks on the finish panel that I can't fix. So I'll do what I can and call it character.

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still need to finish up the emblem.
 
Yeah, so it's REALLY HOT in NJ, And I thought I'd take a break from the trim work and focus on the Radiator. Oh, I have more bright work pics of the grill and finish panel coming soon.

But it's cooling for now. So, I pulled the radiator and found it is the original 2949068 Max Cooling unit for the GTS which is good.

I took it to a local guy to have it checked out and he tells me that it's been re-cored for extra cooling.
"Nice!" I say, what else should I know?
Mike: "well,it flows good, pressure test is fine but they were sloppy with the solder."
Me: "That sounds good except for the sloppiness, anything else?"
Mike: "yeah the Oil cooler is good too, it's a nice unit, you could run a 15 lb cap. I'll paint it come pick it up." In that moment I thought I should paint it, but hey he could save me a step so I say sure.

Well it's certainly glossy now lol.

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Think I may repaint this thing.
 
Some pics to show how the grill and finish panel look.
I still have some work to do assembling the grill and painting the logo on the finish panel.

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I stripped the paint off of the radiator the best I could today. Tomorrow I'll prep and paint the Frame and both tanks.
:)
I'll straighten the fins before they get sprayed .

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Painted.

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I'll bolt on some accessories next.
 
I'm Waiting for some parts and material to come to start the electrical. So, I decided to decorate the tool box with a Fratzog.

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And cleaned the wheel trim.

:glasses7::happy1:
 
I had a great weekend. Got to meet Bob "Dusterdaddy" and his son Aaron. We had a great time putting in the motor and trans into their Duster.

Today I riveted the grill back together. I couldn't find the correct rivets ,so I went with the standard blind aluminum type. I picked up a nice multi angle gun and drove the rivets from the top for a clean look. The sizes were 5/32 by 1/4 for the brackets and 3/16 for the rest.

Next up is blacking out the logo on the finish panel then Onto the light bezels.
 

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I had a great weekend. Got to meet Bob "Dusterdaddy" and his son Aaron. We had a great time putting in the motor and trans into their Duster. Today I riveted the grill back together. I couldn't find the correct rivets ,so I went with thestandard blind aluminum type. I picked up a nice multi angle gun and drove the rivets from the top for a clean look. The sizes were 5/32 by 1/4 for the brackets and 3/16 for the rest. Next up is blacking out the log on the finish panel the. Onto the light bezels.

Al, your project looks amazing, can't wait to see it.
Your experience and preparedness made our motor/trans install go smooth as silk. We are so grateful. Thanks again.
 
Al, your project looks amazing, can't wait to see it.
Your experience and preparedness made our motor/trans install go smooth as silk. We are so grateful. Thanks again.


Thanks man! You guys rock! I had a great time hit me up anytime.
Can't wait to hit the road with ya'll
 
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