;)
Yeah, man. It's been a rodeo over here, trying to build this engine with the parts that I want, but here is the prognosis...
So, after seeing the cam and debating everything, I took a closer look at the lower end of the engine.
It looks like the bottom end has had quite a ride during it's 40 years, but I elected to clean everything up. After seeing the self induced valve notches, I think I caught this engine just in time before really screwing something up.
Word to the wise, pull the intake and heads in the car and remove the short block, if you are willing to torque heads on the car.
I managed to gain at least 4" of clearance between the boom and the lowest point of the hood at the safety latch and I could have come up even further, but I had at least 2" between the pan and the radiator support.
Taking the heads and intake off gave me tons of access to the trans bellhousing bolts to get them off with a wrench. I did all of the lower end work, then I set the car back down on the tires to do the bell bolts, skipped the balancer and put the boom down as far as I could to a chain, crossed up on 2 head bolts. Swung the engine hoist to the side instead of going out on to the rock drive. The chain angle helped a lot, as well as the lack of weight and clearance issues with heads.
If I were blueprinting this thing for deshrouding the block or what have you, I'd still elect to pull everything and drop the heads and intake on after the fact. I'll never install a complete engine again on a rear hinge hood car, after doing it this way. Far less weight to swing around, more control, more access, no hood adjustments, no touch up on hinge bolts... no brainer. I spent less time doing this by myself than removing a complete engine on a balancer with someone helping to watch the firewall.
After mowing through about 300 auctions on ebay and on several websites, I found a set of 80's vintage NOS Dynagear .030" slugs that were not low compression units, for a pre-1985 318 that didn't have the lazy 4 valve relief cuts in them for $100 with pins.
Keith Black has some cast units for about $260 and forged for about $550.
I slowed my operation down a bit, hunting for pistons, but I didn't want to murder all of the work I was doing, even with a 2 valve relief piston when I don't need it.
After researching, I could have gotten a late model 318 piston with the same true flat top for about the same price, but the weight is off and I'd need a late model crank or a balance. Pretty stoked on the slugs.
For anyone local or within any interest, Don Hackenberg is the man of the hour. Installed my cam bearings, my freeze plugs, my timing cover seal, hot tanked everything on the engine, hit it .030" ball honed it and removed/ installed my pistons on the con rods, stamp numbered them and the caps and charged me $305 out the door.
If you want good work done by a one man shop on the side of his house, he's built two of my close friends' race engines (9 second NA 340 '69 Swinger and a 9.6 second aluminum 440 '69 Coronet) and is blinding fast on turnover. I called him on my way home to ask him if he could number the con rods and he had already done that, removed the rods and tanked everything before I was at my front door.
Oiled one up and checked the new piston in the cylinder, yesterday as I got everything in the mail when I came home from work, before I took the new slugs down to him for pressing. Everything mic's and feels nice, good clearance for rings.
As I measure deck, index the bell for the trans swap later (so I don't have to wait on parts) and put this engine together, I'll have more updates. It's BBQ time now though for my B-Day.
Catch you all soon! (maybe tomorrow evening)