Sunuva!

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74Dusted

Stock Piler of 340's
Joined
Apr 11, 2011
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Location
Lewistown, PA
Ever have one of those moments? I'm having one right now.

When I bought my '74 there was a new front lower quarter welded in on the passenger side, and a skim of body filler on the driver's side. having gone over most of the car with a magnet, i overlooked the driver's front lower quarter since the car had been a work in progress project when I bought it. (in the previous owner's defense, I don't think they knew what I'm about to tell you either. it was old old repair work)

I had been about 16 at the time and was anxious to drive it, so i sanded till i saw "original" paint, then wet sanded and threw a single stage paint job on the car.

Fast Forward to now (little over 6 years later) I'm getting ready to repaint my car in a more quality job. Figured I'd take the car to bare metal and start fresh, The first thing that catches my eye is a few bubbles on the lower rear quarter. No big deal, I sand it down to find some soft spots in the metal, An easy fix to weld in new metal

I get to the front lower quarter and something seems wrong. I sand through the "original" Frost Mint Green to find body filler under the skim coat... There's no bottom to this filler, I keep wailing on it with a 40 Grit "Annihilator" and I'm pretty sure I'll hit the passenger side tire soon (from the driver's side) when I finally find a spot of metal. Ok i'm thinking it's dented in and can be pulled out and fixed... No! that was just a high spot.

I keep at it, and this is going on up past the lower body line, by this point I can fit my fist between the door & crushed in door jamb/quarter :banghead: :violent1: It looks like the car had been hit hard on the driver's side lower quarter in the 70's, slapped with 60 tons of body filler and repainted in the original color. Other than this surprise damage, the rest of the car is straight as an arrow.

In the morning I'm going to call one of my local friends who's big into A-bodies and see if he happens to have a chunk of quarter panel laying around that I can graft in on my car. there's no saving that section of metal with the way it's crushed in.
 
Well I'm waiting for my friend to call back, he's currently checking through the piles of parts he has laying around.

Fortunately the lock pillar/door jamb itself took no noticeable damage, just the quarter panel, it rolled it in (deep) just past the seam where the 2 are welded together. I've gotta say whoever did the 'repair' had A LOT of hours in that job, because they shaped it to the point where it didn't look like there was any damage at all (no matter what angle you looked at it from).

What impresses me is, it never cracked or bubbled. It was definitely old body work, you know how when you find 25+ year old body filler and it's pure white from age? yeah that's what I was finding.
 
this speaks a lot for body fillers. i know they have a bad rap. but most of the time when you remove dents you have to use filler anyways. at least a thin layer.

the secret is that it should be all down to bare metal before putting on the filler. wherever the filler overlaps paint it will separate and allow moisture and you will eventually get bubbles

the bare metal should be wiped with alcohol or another solvent before applying the filler as well. it will bond much better
 
Got carnage?

SANY0270.jpg




I've been at that quarter for about 8 hours now and I'm still removing body filler. I'm pretty sure the person who did the repair, bought his body filler in 55 gallon drums :wack:

oh and the obligatory 'before' pic.

SANY0103.jpg


S5000071.jpg
 
Finally found metal last night

SANY0271.jpg


My friend only had lower quarter sections for a swinger laying around, so I spent the better part of the evening with a threaded dent puller, now it looks like someone took a 12 gauge to the side of my car :eek:ops: :D

One of my friends suggested a full quarter replacement, but it's not in the budget at this exact moment. That's money better spent on the supercharger and remaining 4-speed parts. BUT when I paint the car again (probably in a year, thinking a blue, or maybe silver) I'll replace the whole quarter panel. This year's color is going to be Rallye Red with 340 Stripes and a '71 Strobe stripe down the center of the hood ('71 duster hood & grille going on the car)

I still have to finish pulling dents, grind down the high spots, finish making the lower panel (with body line), weld everything up and clean it up real nice.


And the inside of my shop looks like a coke factory exploded (from all the dust), my boss is going to crap a brick when he sees that monday morning :eek:ops: :D
 
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