Today I did speak with a rep from Summit.
It seems like there should be an easier way to do this but whatever it is, I don't know of it.
My dilemma? I'm trying to aim for a compression ratio between 9.0 and 9.5 to 1 since I have iron heads, use California gas and don't want to be stuck using premium gas all the time. This engine will go in this car:
I may do the body and paint on it someday, I might not.
Currently, it has a strong running stock bore 360 that runs fine on 87 octane gas. I'm pulling the engine to use in another car. This roller 360 will be more powerful but I don't want to go bonkers with it.
Aiming for a specific and narrow compression ratio isn't easy. The # 308 heads are rumored to have combustion chambers between 65 and 72 ccs.
I didn't measure the deck clearance of the old pistons...
....But they have a published compression height of 1.660". I thought of using replacements of the same brand, just at .040 since the rusty bores will need another .020 to clean up the pitted areas.
My machinist thinks that to get an accurate deck height number, he has to mock up a piston and rod in cylinders 1-2 and 7-8. He also does this to see if the decks are square. To mock up, the piston pin gets pressed into a rod.
I thought that there is a way to mathematically determine what the deck clearance is by adding up the rod length, stroke and compression height but that only works IF the decks are stock and UNcut. This engine was rebuilt before so who knows how much was surfaced from the decks.
The Summit rep thought that a return on a set of pistons are likely a NO if any of them were pressed into a rod and mocked up.
I understand that but it still leaves me in a spot.
Again, there are variables in play so it is hard to pin down where the compression will end up when the combustion chambers could be between 65 and 72 ccs. The deck clearance could be between .010 and .020. There are some fixed numbers...bore, stroke, then these Speed Pro pistons have 5 cc valve relief pockets.
I used the Summit Racing compression calculator using a range of combustion chamber sizes, deck clearances and two head gasket thicknesses.
I calculated between 10.32 and 9.09 to 1.
The high number is over a point above what I'd want. The lowest number assumes a 72 cc chamber, pistons .020 below deck and a .051 head gasket.