3.910 + a few lines

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That would certainly change things if it is 3.910
Directly from the 73 FSM

Screenshot_20240203-222704.png
 
So then what am I looking for?
Well since the factory standard spec is 3.910, measure what you "have" and find the difference. What did you say it measures now? 3.9113?

So 3.9113 - 3.910 = .0013, or heading toward one and a half thousandths.
 
Yup. 3.910 would be the factory unworn bore and 3.912 would be the factory maximum before you need to bore it. So, if it's 3.9113, that's still below maximum spec. Although, not by a whole lot.
So 3.9113 - 3.910 = .0013, or heading toward one and a half thousandths.
Then I need to finish measuring it and forget the machine shop and put it together.

I am looking for a commuter engine that will never see the race track. Valiant Propellant to go work, grocery shopping and back.
 
Yup. 3.910 would be the factory unworn bore and 3.912 would be the factory maximum before you need to bore it. So, if it's 3.9113, that's still below maximum spec. Although, not by a whole lot.
That means i need to take the video down, revise and rebuild
 
That means i need to take the video down, revise and rebuild
I would at the very least double and triple check. Where in the bore are you taking your measurements? The "proper" and "correct" way really, is to take a measurement at the top (under the ridge) middle and bottom (but not out of the ring travel) and then add them together divide by three and get an average. Most people don't do that, but that is the correct way by the book.
 
the snap gauge and micrometer showed 3.9113 ...but the bore gauge showed, 3.906 + .006 = 3.912 just shy of 3.912

20240203_202253.jpg
 
Part Duex tomorrow

I was measuring just under the ridge on the worst cylinder.

now this changes things because at 3.906 it was way out spec but in light of 3.910 ....this changes things a lot.
 
Yup. 3.910 would be the factory unworn bore and 3.912 would be the factory maximum before you need to bore it. So, if it's 3.9113, that's still below maximum spec. Although, not by a whole lot.
3.912 doesn't require boring. That's only 0.002. A good quality honing should take care of it.
 
I took the time to check out cylinder taper for a cylinder needs to be bored and I found that it's 0.005". Some say that you can get away with 0.007 - 0.008. I've re rung many a engine with a 0.006 taper and got great service from them.
 
3.912 doesn't require boring. That's only 0.002. A good quality honing should take care of it.
3.912 is the factory spec for the maximum bore size. That's right out of the service manual above ^^^^^
 
I took the time to check out cylinder taper for a cylinder needs to be bored and I found that it's 0.005". Some say that you can get away with 0.007 - 0.008. I've re rung many a engine with a 0.006 taper and got great service from them.
It's totally dependent on what piston you're using. Factory cast style pistons require much tighter tolerances than a forged piston in comparison, so if she's using a factory cast piston, the "go no go" tolerance for bore should be adhered to by what's written in the factory service manual. If she was running a forged piston, they require a good bit more clearance, since they have a greater rate of expansion. I believe she is going to either use the original cast pistons or a factory replacement type cast piston, so she needs to pay attention to what the factory service manual says.
 
The pictures of your cylinders, are they before and after honing? If you did run a hone through them, was it a stone hone or a dingle ball hone?
 
The pictures of your cylinders, are they before and after honing? If you did run a hone through them, was it a stone hone or a dingle ball hone?
After starting hone but didn't finish... stone hone
 
I don't mean to highjack the op thread, but is it a good idea to have a block bored and honed with torque plate's? I'm asking because a machine shop not to far from me doesn't use torque plate's for either honing and boring
 
I don't mean to highjack the op thread, but is it a good idea to have a block bored and honed with torque plate's? I'm asking because a machine shop not to far from me doesn't use torque plate's for either honing and boring
A lot of people insist on torque plates on any level build they do. I think it boils down to personal preference and build type.
 
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