Show us your home made tools

-
I just made a tool to install the harmonic balancer with the engine in the car. I made it out of 3/4 X 16 threaded rod 6 inches long, 3 nuts and 2 washers large enough to cover the hole in the balancer. I welded the end nut to rod, then had to weld 3/4 in washer to a 1 inch washer to make it large enough, 2 ea.
Just put the dampener on crank, and thread the rod into crank by hand until it stops, it doesnt need to be tight. Just hold the welded jut with 1 wrench and turn the other nut. It goes on with no effort at all.
The third nut I use to keep it together while in the tool box. The this can also be use to hold a degree wheel using both adjustable nuts.
I was able to get the dampener on with the radiator still in the car.

sweet. i got that job coming up. motor not in car tho. cheers.=D>
 
I built these bolt on casters so I could roll my Demon around.
 

Attachments

  • DSC02038.jpg
    80.2 KB · Views: 1,674
Then I got tired of crawling under it so I built my rotisserie.
 

Attachments

  • DSC03516.jpg
    92.9 KB · Views: 1,692
Nice rotisserie, where did you get the wheels for it?
C
 
Thank you.
I got the casters on e-bay.
I think I paid $15.00 a piece for them.

Ted
 
Then I got tired of crawling under it so I built my rotisserie.

Very nice work. Just wondering if the uprights might be weak in the longitudinal plane. Maybe a short third brace?
 
Very nice work. Just wondering if the uprights might be weak in the longitudinal plane. Maybe a short third brace?

I agree on both counts, sweet tool, but me thinks the two uprights may fold inwards, towards center, without more bracing. Just trying to be helpful here. It would be a dang shame to have catastrophic failure.
 
How about a description of them. Some I recognize but some I don't. Thanks

First one is a Ford quad cam V8 camshaft holder....stops them from moving when doing the cam chains and tensioners.

2nd is a Tool Post Grinder for my metal lathe, as are the last 2.

3rd is a set of tools for removing and fitting a slip yoke bush in a BTREng.
4sp auto tranny, as well as the rear oil seal installer.

4th is a set of tools for removing and refitting a harmonic balancer for a Ford SOHC 3.9 & 4.0 six cylinder, and the seal installer as well....all these tools make it so you don't have to remove the radiator to achieve it.

5th is a P/S Pump disassembly tool for Saginaw pumps.

6th is a tool I made for notching the valve reliefs/pockets in the crown of some pistons that don't have them in the right spot for the engine I'm going to use them in.
7th is a valve spring compressor for the Ford SOHC 3.9 & 4.0 six cylinder engines.
 
Thanks for your concern.
We discussed that when we were building it and decided to go this way. One thing I did do after these pictures were taken was to put a caster on the main beam that runs front to back. That made a world of difference.
I can say this. My Demon has been hanging on this now for almost 2 years and there's no sign of fatigue. It goes up & down smoothly and 1 person can spin the car by themselves.

Ted
 
ryobi dremel with remote hand peice

DSCF1256_zpsffdc5eef.jpg


DSCF1257_zps35357bee.jpg

:finga:
 
Thanks for your concern.
We discussed that when we were building it and decided to go this way. One thing I did do after these pictures were taken was to put a caster on the main beam that runs front to back. That made a world of difference.
I can say this. My Demon has been hanging on this now for almost 2 years and there's no sign of fatigue. It goes up & down smoothly and 1 person can spin the car by themselves.

Ted
how do you raise and lower it. just made one very similar but havnt put car on yet? still have to make centre brace from post to post . hopefully this weeknd
 
Not a shop tool but it is a tool of sorts. I built the chute controls from a wiper motor and a generic actuator. Spent under $100 on EBAY. The dealer wanted about $1000 for these options. I used an 18 mm socket with the square drive cut off, and drilled out to 3/4" (after heating to de-temper) to couple the wiper motor. The rotator teeth did not go all the way around. I cut an extra nine teeth so it can rotate 360 to prevent damage. It was a fun project. Snow is forecasted for tomorrow. :D

[ame="http://www.youtube.com/watch?v=MdkzppIRbDA"]Snowblower chute mods - YouTube[/ame]
 

Attachments

  • chute template.jpg
    104.3 KB · Views: 1,453
  • bracket.jpg
    58.9 KB · Views: 1,459
  • switches.jpg
    124.6 KB · Views: 1,464
  • mods installed.jpg
    98.2 KB · Views: 1,505
  • mods installed 2.jpg
    129.2 KB · Views: 1,687
a picture of my homemade valve spring compressor i use it often.cant get the pic off my pic site it is a large c clamp with a large washer welded to underside of top hold area works great.
 
not really, home made, just modified

universal trans jack, didn't work well, as purchased, so

bolted a 727 pan to the top, to steady the trans, while installing or removal

and to make the jack earn its keep, instead of gathering dust

we use it as a tool tray, or while changing brakes a parts tray

008-3.jpg


even use it to install rear ends and gear changes

015-1.jpg


001-1.jpg

and as a tire jack to position it during the wheel tub project.

008-2.jpg
 
I make a lot of my own stuff for body and trim work.

This is an old idea, but I made this, because I can't get one small enough to do the work I want it for, namely stainless and aluminum trim parts.

BullseyePic1_zps70113881.jpeg


BullseyePic2_zps2044de3f.jpeg


BullseyePic3_zpsb1fd61e6.jpeg


It's called a bullseye pic. It is used for striking on the blind side of panels. Most of them are much bigger and have a V channel foot on them.

Made this one out of 3/8 square tubing and 3/8 round stock rod. The head is a welded, ground and polished plate of mild steel with a very low crown. I wanted the opening to have support on all sides, instead of the open ended U and V channels that you typically see, to help isolate the dent as it's used.

The handle has a stop and two small pieces of the round stock welded, for a light pressure spring pirch, to keep the tool in your hand as you use it, like a pair of metal shears.

I'm going to make another, even smaller, that uses interchanging chisel tips as the striking head for super small stuff, like drip rail trim. Right now I set it on my bench and I hate flipping it, constantly, to file check and finish.

I just got four new hickory hammer handles that I plan on using for new body hammers. I want something with more reach and a nice, horizontal, deep crown and rounded edges for shaping. I'm tired of the universal ones that I have, with a shallow head.

Once I get those hammer heads done, I think I may end up making some bench heads, too. I'll post them up as I complete them.

If I get into it much, I may buy a smithy. I want a lathe, so I can make new specialty dies for my bead roller and I want to build a bigger english wheel.

I love the tubing straightener idea. Gotta make me one of those.
 
Also, one cheap/ free way to get a cam in is to use an old cam as an install tool.

You just cut the head off of a bolt or use allthread and bottom it out in the cam with jamb nuts, take the nuts off of the thread, thread the old cam and stud into the new cam and it counterbalances nice, as a handle. If you use loctite, it helps keep the stud in the old cam/ tool.

If the bearing journals are good on the cam, keep them nice and use it for checking bearing feel on install. Use new cam to place old one in, check, flip it around, put the new cam in.
 
That's cool! Those Dremel cut off wheels suck though, at least in my experience. They seem to come apart if you look at 'em funny.

I noticed that also about the thin ones. They make a thicker style that doesn't cut as well but stays together a lot better so it'd probably work good in this application.
 
You could try doubling up and using 2 thin discs together...
C
 
I finally finished making my Car Rotisserie for my 62 Valiant sedans. I didn't have any plans, just made it on the go.
 

Attachments

  • IMGP2946.jpg
    67.9 KB · Views: 1,345
  • IMGP2948.jpg
    50.3 KB · Views: 1,297
  • IMGP2947.jpg
    62.6 KB · Views: 1,253
  • IMGP2949.jpg
    69.2 KB · Views: 1,278
  • IMGP2950.jpg
    63.1 KB · Views: 1,259
  • IMGP2951.jpg
    84.4 KB · Views: 1,265
  • IMGP2952.jpg
    82.4 KB · Views: 1,223
  • IMGP2954.jpg
    67.3 KB · Views: 1,281
  • IMGP2958.jpg
    64.5 KB · Views: 1,269
  • IMGP2963.jpg
    56.5 KB · Views: 1,290
I finally finished making my Car Rotisserie for my 62 Valiant sedans. I didn't have any plans, just made it on the go.

Nice job! I think a lot of these things are made on the fly. Shows you have good ingenuity when you invent from scratch
 
Nice fab work. Never seen one like that.
What's the source of that gear box?
 
Nice fab work. Never seen one like that.
What's the source of that gear box?

I bought that gearbox about 18 months ago for another project, but didn't end up using it......but I have now.
It is a 30:1 reduction, Worn and Wheel gearbox.
I bought it brand new off ebay.
The motorbike sprokets give me a further reduction of 2.75:1.
I made some stabilizing feet so they can take the weight off the wheels a bit when getting stuck into the body work.
The thread isn't revealed when raising or lowering the feet.
 

Attachments

  • IMGP2956.jpg
    64.3 KB · Views: 1,366
  • IMGP2970.jpg
    79.4 KB · Views: 1,218
  • IMGP2975.jpg
    47.6 KB · Views: 1,217
  • IMGP2976.jpg
    46.5 KB · Views: 1,195
  • IMGP2995_resize.jpg
    110.9 KB · Views: 1,182
  • IMGP2996.jpg
    66 KB · Views: 1,211
  • IMGP2997.jpg
    62.6 KB · Views: 1,260
-
Back
Top