Thank you for sharing your attention to detail.
It's the little things some of us never think of that make a difference.
It's the little things some of us never think of that make a difference.
Sorry for the delay............Can you post a close up of those converted rockers?
I wonder if those rockers are home made or factory experimental?
See post #47............I think I remember Jim sayin his pappy whipped those up.
See post #47............
It looks as if it is an insert shaped like a mushroom tappet that is pressed into the rocker arm from the underside. I don't see any welding and there is proud metal pushed up around the outside of the insert on the top of the rocker arm.
Cody and I have done some strange things with those rockers. In 2007 or 08 we used them on a 7.5:1 compression, stock rod, cast piston, 383 that made 525 HP at 8,000 rpm on the Westech Performance Group dyno in Mira Loma. It was the same day our '71 Road Runner with a pump gas 451 made 554 RWHP on the chassis dyno there. My boys and I were dashing back and forth between the engine dyno and chassis dyno wearing out our track shoes.
You have it correct Rob. They are pressed in from the bottom.I went back and reread. You say the mushroom is on the BOTTOM side and they are pressed in FROM the bottom? That would work then, since that's the wan the pushrods' force is. Or did I read that wrong? Interesting for sure.
You have it correct Rob. They are pressed in from the bottom.
Any con-rod you install in your engine must be prepped. I don't mean just wash it, I mean prep it. Factory, rebuilt, or new aftermarket must be prepped. One exception I've found was a set of new Molnar rods that had already been prepped.
You need to separate the cap from the rod and lightly file all the connecting machined surfaces. The edges where the bearing surface and the cap and rod meet have a sharp edge that could strip some of the metal bearing back off when you push the bearing into the cap or rod.
View attachment 1715697348
This picture shows the small triangular file I use to do the operation. I'm not putting a bevel on the rod/cap just gently rounding the mating surface all around the ends of the cap and rod to remove any small chips that may get into the engine. Additionally, more often than not, the register that the bearing tang rides in will have a sliver of proud metal inside the register. Often I cannot easily get the file to remove that sliver and I have to rely on my trusty Buck pocketknife to cut it out.
View attachment 1715697349
I also lightly sand, using flat surface with 280 grit, the sides of the caps and rods looking for any proud edges that may interfere with the side clearance or mess with the adjacent rod or the crank. I'm not sanding them smooth, just looking for high areas that may need attention.
View attachment 1715697350
I even lightly sand the corners of the cap and rods when possible to get them a little smoother for bearing installation
View attachment 1715697351
Now we wash everything up and install the bearing into the rods and measure the rod bearing clearances.
A few years ago, I think it was you or Challenger340 that posted pictures of how and where to grind the block and crank for a 400/451. The counterweights had a 45* cut on the edges and the block was ground in the area you’re showing IIRC? His point was, a guy could do this part at home and not pay the machine shop. Does this sound right? Thanks.The first 400/451 stroker that we did needed the block ground along the indicated red line at the junction of the main webbing and the bottom of cylinders 4 & 8. This being necessary to clear the modified 440 crankshaft counterweights. With this engine I have .050" of clearance from the crankshaft counterweight. If it hits with that much clearance I have some other kind of really big problems going on.
View attachment 1715701566 View attachment 1715701567 .
Lordy, knocking all the burrs off by hand wasn't fun. And I had to do six of the bottom spacers again because they came out .035" too tall and moved the the pattern off center towards the exhaust port exits and spread it out to .050"...
You can kinda see the pattern on the left valve without the correction kit. It is off center towards the intake port openings and .110" wide. The valve on the right, using the correction kit, has a sweep pattern of .040" and is centered on the valve tip. Bad picture but it is the best I could do for now...
Seems like anytime you go to a roller tipped rocker arm there will be corrections to be made. These are very close to standard length valves.Are these corrections to stock length valves? Or should we be checking factory setups to see how far off they are?
I've seen the post to which you refer but I had nothing to do with it. The method I've posted is the only way I have done it.A few years ago, I think it was you or Challenger340 that posted pictures of how and where to grind the block and crank for a 400/451. The counterweights had a 45* cut on the edges and the block was ground in the area you’re showing IIRC? His point was, a guy could do this part at home and not pay the machine shop. Does this sound right? Thanks.
The first 400/451 stroker that we did needed the block ground along the indicated red line at the junction of the main webbing and the bottom of cylinders 4 & 8. This being necessary to clear the modified 440 crankshaft counterweights. With this engine I have .050" of clearance from the crankshaft counterweight. If it hits with that much clearance I have some other kind of really big problems going on.
View attachment 1715701566 View attachment 1715701567 .
I'm guessing that Chrysler didn't always machine the 400 blocks exactly the same. Sometimes just cutting the counterweights down clears and sometimes you grind the block or the edge of the counter weights also. Supposedly some just do a major 45 degree bevel on the counterweights by number 4 and 8 cylinders and don't cut them all .120" in radius on the lathe like I do.I thought all that was required was turning the counterweights down. Is there a reason you do it differently?